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Overview

Course Prescription

An in-depth analysis of selected topics that influence the design, operation and performance of process plants. Topics include: particulate technology, particle mechanics and particle motions, non-Newtonian fluid flow, two-phase solid-liquid and gas-liquid flow, computational fluid dynamics, flow through porous media and packed beds, filtration, centrifugation, fluidisation, variable-analysis of variations in materials and product processing, membrane separation methods and optimisation techniques.

Course Overview

This course covers a range of material related to advanced fluid mechanics, particle-fluid systems and particulate technology, all of which are relevant to industrial processes. For example, beer brewing involves grinding of hops, mixing of yeast and wort, fermentation, flow of mixture through filters and transport of beer across the plant through pipes.
An overview of key sections of the course are presented below:
Module A: Non-Newtonian Fluids

  • Non-Newtonian fluid behaviours – time-independent behaviours, time-dependent behaviours, and viscoelasticity.
  • Influence of fluid microstructure on fluid rheology.
  • Measurement of fluid rheology (rheometry).
  • Mathematical models for fluid flow and viscoelasticity.
Module B: Advanced Fluid Mechanic in Pipes
  • Non-Newtonian fluid flow in pipes: laminar flow in circular tubes, transition from laminar to turbulent flow, friction factors in transitional and turbulent conditions.
  • Two-phase systems: solid-liquid flow and gas-liquid flow in pipes.
  • Basics of mixing and mixing practices.
Module C: Characterisation of Particles
  • Presentation of particle size data, mean particle size, particle size distributions, particle morphology, particle packing characteristics, bulk properties of particles.
  • Sampling of particulate materials, particle size analysis techniques.
  • Particle mixing, mixing statistics, and segregation mechanisms.
Module D: Production of Particles
  • Size reduction (comminution): classification, particle fracture, fracture mechanisms, energy requirements for size reduction processes, size limitation in comminution, and equipment for comminution.
  • Size enlargement (agglomeration): binding mechanisms, strength of agglomerates, agglomeration in the food industry, moist agglomeration, dry agglomeration
  • Spray drying and freeze drying as a means for particle production in modern engineering applications.
Module E: Particle-Fluid Systems
  • Particle suspensions: Motion of a single particle in a fluid, calculating terminal velocity, nonspherical particle settling, boundary effects.
  • Multiple particle systems: Hindered settling and batch settling.
  • Flow through packed beds and porous media.
  • Fluidisation: Minimum fluidisation velocity, Carman-Kozeny and Ergun equations, flow in fluidised beds.

Workload Expectations

This course is a standard 15 point course and students are expected to spend 10 hours per week involved in each 15 point course that they are enrolled in.

During a typical teaching week, there will be 3 hours of lectures and a 1-hour office hour/tutorial. For the 12 teaching weeks, this totals to 48 hours. The lab assignment is expected to require 10 - 12 hours of work, and the project about 30 hours. Since the course as a whole represents approximately 150 hours of study, that leaves 60 hours across the entire semester for independent study, e.g. reading, reflection, and preparing for assessments (assignments, tests, and exam).

Course Prerequisites, Corequisites and Restrictions

Prerequisite
Restriction

Locations and Semesters Offered

LocationSemester
City

Teaching and Learning

Campus Experience

Lecture attendance is highly recommended but not compulsory. Lectures will be available as recordings. The course will not include live online events.

Attendance on campus is required for the tests.

The activities for the course are scheduled as a standard weekly timetable.

Learning Resources

Taught courses use a learning and collaboration tool called Canvas to provide students with learning materials including reading lists and lecture recordings (where available). Please remember that the recording of any class on a personal device requires the permission of the instructor.

Additional Information on Learning Resources

Recommended textbooks:

  1. Chhabra, R.P. and Richardson, J.F. Non-Newtonian Flow and Applied Rheology: Engineering Applications. (2008) Elsevier Ltd, Oxford.
  2. Rhodes, M.J. Introduction to Particle Technology, 2nd edition. (2017) Wiley.
  3. Zlokarnik, M. Scale-up in chemical engineering. (2002) Wiley-VCH, Cambridge.

Copyright

The content and delivery of content in this course are protected by copyright. Material belonging to others may have been used in this course and copied by and solely for the educational purposes of the University under license. You may copy the course content for the purposes of private study or research, but you may not upload onto any third-party site, make a further copy or sell, alter or further reproduce or distribute any part of the course content to another person.

Health and Safety

Students must ensure they are familiar with their Health and Safety responsibilities, as described in the university's Health and Safety policy.

Learning Continuity

In the event of an unexpected disruption, we undertake to maintain the continuity and standard of teaching and learning in all your courses throughout the year. If there are unexpected disruptions the University has contingency plans to ensure that access to your course continues and course assessment continues to meet the principles of the University’s assessment policy. Some adjustments may need to be made in emergencies. You will be kept fully informed by your course co-ordinator/director, and if disruption occurs you should refer to the university website for information about how to proceed.

Academic Integrity

The University of Auckland will not tolerate cheating, or assisting others to cheat, and views cheating in coursework as a serious academic offence. The work that a student submits for grading must be the student's own work, reflecting their learning. Where work from other sources is used, it must be properly acknowledged and referenced. This requirement also applies to sources on the internet. A student's assessed work may be reviewed for potential plagiarism or other forms of academic misconduct, using computerised detection mechanisms.

Similarly, research students must meet the University’s expectations of good research practice. This requires:

  • Honesty - in all aspects of research work
  • Accountability - in the conduct of research
  • Professional courtesy and fairness – in working with others
  • Good stewardship – on behalf of others
  • Transparency – of research process and presentation of results
  • Clarity - communication to be understandable, explainable and accessible

For more information on the University’s expectations of academic integrity, please see the Academic Conduct section of the University policy hub.

Disclaimer

Elements of this outline may be subject to change. The latest information about taught courses is made available to enrolled students in Canvas.

Students may be asked to submit assessments digitally. The University reserves the right to conduct scheduled tests and examinations online or through the use of computers or other electronic devices. Where tests or examinations are conducted online remote invigilation arrangements may be used. In exceptional circumstances changes to elements of this course may be necessary at short notice. Students enrolled in this course will be informed of any such changes and the reasons for them, as soon as possible, through Canvas.


Assessment and Learning Outcomes

Additional Information on Assessment

A passing mark is 50% or higher, according to University policy. Students must sit the exam to pass the course. Otherwise, a DNS (did not sit) result will be returned.

Assignment late submission penalty is subject to the discretion of the course director / coordinator. Students may request extensions before the due date on any assignment using email and providing appropriate evidence. Extensions may be granted based on the evidence provided.  

Course Learning Outcomes

CLO #OutcomeProgramme Capability Link
1
2
3
4
5
6

Assessments

Assessment TypeAssessment PercentageAssessment Classification

Assessment to CLO Mapping

Assessment Type123456

Student Feedback, Support and Charter

Student Feedback

Feedback on taught courses is gathered from students at the end of each semester through a tool called SET or Qualtrics. The lecturers and course co-ordinators will consider all feedback and respond with summaries and actions. Your feedback helps teachers to improve the course and its delivery for future students. In addition, class Representatives in each class can take feedback to the department and faculty staff-student consultative committees.

Additional Information on Student Feedback

Based on the 2025 SET survey (52% participation), the course scored 4.54/5. The course was generally well-received, and we will work on refining the lecture and lab contents to improve the student experience.

Class representatives

Class representatives are students tasked with representing student issues to departments, faculties, and the wider university. If you have a complaint about this course, please contact your class rep who will know how to raise it in the right channels. See your departmental noticeboard for contact details for your class reps.

Tuākana

Tuākana is a multi-faceted programme for Māori and Pacific students providing topic specific tutorials, one-on-one sessions, test and exam preparation and more. Explore your options at Tuakana Learning Communities.

Inclusive Learning

All students are asked to discuss any impairment related requirements privately, face to face and/or in written form with the course coordinator, lecturer or tutor. Student Disability Services also provides support for students with a wide range of impairments, both visible and invisible, to succeed and excel at the University. For more information and contact details, please visit the Student Disability Services’ website.

Wellbeing

We all go through tough times during the semester, or see our friends struggling. There is lots of help out there - please see the Support Services page for information on support services in the University and the wider community.

Special Circumstances

If your ability to complete assessed work is affected by illness or other personal circumstances outside of your control, contact a member of teaching staff as soon as possible before the assessment is due. If your personal circumstances significantly affect your performance, or preparation, for an exam or eligible written test, refer to the University’s aegrotat or compassionate consideration page. This should be done as soon as possible and no later than seven days after the affected test or exam date.

Student Charter and Responsibilities

The Student Charter assumes and acknowledges that students are active participants in the learning process and that they have responsibilities to the institution and the international community of scholars. The University expects that students will act at all times in a way that demonstrates respect for the rights of other students and staff so that the learning environment is both safe and productive. For further information visit Student Charter.

Student Academic Complaints and Disputes

Students with concerns about teaching including how a course is delivered, the resources provided, or supervision arrangements, have the right to express their concerns and seek resolution. The university encourages informal resolution where possible, as this is quicker and less stressful. For information on the informal and formal complaints processes, please refer to the Student Academic Complaints Statute in the Student Policies and Guidelines section of the Policy Hub.